Services & Facilities

Nine processes. One continuous line, start to shipment.

Every stage of knit garment manufacturing — yarn to finished, washed, packed product — is run in-house across the Group, giving buyers a single point of accountability for quality and lead time.

01 — Spinning

Mondol Spinning Yarn Production Facility

Two-phase spinning plant producing 10/1 to 40/1 knit yarn in cotton, viscose, combed and compact qualities — securing raw yarn supply for the Group's knitting floors.

IndicatorPhase-1Phase-2
Install capacity50,400 spindle26,400 spindle
Annual product capacity1,21,66,545 kg60,83,455 kg
Export capacity1,21,66,545 kg60,83,455 kg
Raw material requirement1,43,13,582 kg71,57,005 kg
Industrial spinning mill building Spinning Mill · 76,800 Spindles
02 — Knitting

Circular, flat-bed & jacquard knitting.

750 machines running single jersey, rib/interlock, fleece, auto-stripe and jacquard constructions, plus dedicated flat-bed lines for collar and cuff.

Fabric rolls and knitting floor workers in a modern textile factory Knitting Floor · 750 Machines
150Total, ton/day
100S/J, Fleece, Rib — ton/day
10Auto-stripe — ton/day
40Flat knit collar & cuff — ton/day
1200Total machine sets
Machine TypeNo. of Machines
Normal single jersey150
Fixed fleece single jersey102
Normal rib / interlock81
Auto stripe single jersey39
Auto stripe rib / interlock13
Auto stripe fleece18
Jacquard machine11
Pointal + jacquard rib15
Flat bed knitting machine166
Flat bed jacquard knitting30
Twill tape3
Drawstring15
03 — Dyeing Capability

30 tons/day, every major fibre blend.

Dyeing TypeFibre Type
ReactiveCotton, viscose, CL (cotton-linen), linen
Disperse100% polyester
Reactive & dispersePolyester-viscose, polyester-modal, PCV, PL, CVC, PC
Acid & dispersePolyamide-polyester / nylon-polyester
FluorescentCotton & polyester
All-over Print & Finishing

19 tons/day AOP, plus washing & stenter finishing.

9Flat bed screen, ton/day
9Auto rotary, ton/day
2.0Digital Durst, ton/day

Fabric moves from dyeing through washing machines and stenter finishing lines, then automatic inspection with roll packing before it ever reaches the cutting table.

Colorful dyed fabric in vibrant stripes and patterns Dyed & Printed Fabric
04 — AOP Project & Garment Print

Fabric-stage and garment-stage printing, side by side.

FABRIC AOP

Automatic Rotary (14-colour)

High-repeat all-over print on knit fabric rolls ahead of cutting.

9 T/ day
FABRIC AOP

Flat Bed Screen (12-colour)

Precision flat-bed screen printing for placement and repeat designs.

9 T/ day
GARMENT PRINT

Striker, Challenger & China-back-neck

13 automatic garment printing machines for placement and neck-label prints.

100Kpcs / day
30,000Screen print / day
Digital · Photo · Sublimationprint processes
Foil · Flock · Burn-out · 3Dspecialty finishes
05 — Embroidery

Flat & sequin embroidery machines.

Six multi-head flat and sequin embroidery machines handle logo, placement and all-over embroidery work in-line with sewing input.

06Machines
30,000pcs / day
200,000pcs / day, group
Industrial spinning mill building EMBROIDERY · 6 HEADS
06 — Automatic Central Cutting

160,000 pcs/day through automatic spreading & cutting.

Factory worker at the fabric-cutting station Cutting Floor · 160,000 pcs/day
STEP 01

Automatic Spreading

Multi-ply fabric spreading with tension and edge control.

STEP 02

Automatic Cutting

Computer-controlled cutting machines for pattern accuracy at volume.

STEP 03

Colour-Automatic Octopus

Bundle sorting and colour separation feeding directly into sewing lines.

07 — Sewing, Input, Output & Finishing

From sewing floor to metal-detected, export-ready cartons.

Workers sewing on an industrial production line Sewing Input & Output
A

Warehouse

Raw fabric & trims staged for production.

B

Material Inspection

4-point fabric checks before cutting.

C

Fabric Relaxation

Shrinkage stabilisation ahead of cutting.

D

Sewing

Line-balanced sewing input & output.

E

End-Line Inspection

In-line quality checkpoints.

F

Ironing

Garment pressing & shaping.

G

Self-Final Inspection

Pre-packing quality confirmation.

H

Metal Detecting

100% metal-contamination screening.

I

Export Zone

Carton staging for shipment.

Sample Room

7,500 samples/month across CAD, fit-testing & QC.

Dedicated sample sewing, CAD pattern section, fit-testing mannequins and QC checking tables support development for every buyer before bulk order confirmation.

Textile worker focused on precision sewing work Sample Room
ItemSample Room Capacity
T-Shirt2,100
Pant1,800
Jacket800
Tank Top1,100
Fancy Dress1,000
Others700
Total7,500
08 — Garments Wash

25,000 pcs/day, five wash processes.

Factory workers folding finished fabric after washing and finishing Finishing & Wash Floor
Wash TypeCapacity / Day
Garments dyeing (knit / woven)10,000 pcs
Dip dye (one, two, three colour)5,000 pcs
Tie dye (one & multi colour)3,000 pcs
Acid wash6,000 pcs
Garments wash8,000 pcs
09 — Accessories & Packaging

Montrims Limited: World-Class Garment Accessories & Packaging.

Labels & Trims

Woven & Printed Labels

High-tech rapier and air-jet looms delivering customized woven, printed, and screen-printed labels for top global fashion brands.

3,000,000 PCS/ DAY
Thread Production

Sewing Threads & Yarn Dyeing

Precision manufacturing of high-quality azo-free sewing threads, backed by a high-capacity modern industrial yarn-dyeing facility.

200 TONS/ MONTH
Packaging

Offset Printing Services

Premium industrial offset printing solutions delivering high-end sustainable fashion packaging, hangtags, stickers, and backing boards.

100%CUSTOMIZABLE
1.25 Billion Printed Labels / Year
Digital·Photo·Eco-friendlySustainable Print Processes
Vegetable Ink· Recycled Thread. Biodegradable Poly Across All Finishes

Infrastructure

Green Manufacturing

Operating a closed-loop Zero Liquid Discharge (ZLD) system ensuring no wastewater goes to landfills, run on traceable eco-friendly raw materials.

3.5 MWSOLAR ENERGY PLANT
Footprint

Operational Network

State-of-the-art facility in Gazipur, Bangladesh, supported by an international network spanning Hong Kong, Vietnam, and the United Kingdom.

22ACRE FACILITIES
ISO 9001 · ISO 14001 · BSCI · Sedex · WRAP · CTPAT Global Quality Compliance
FSC Certification · GOTS · Oeko-Tex Standard 100 · GRSSustainable Material Credentials
Colorful dyed fabric in vibrant stripes and patterns Biodegradable Poly
09 — Mondol Logistics

A 200-van fleet, built for on-time shipment.

Customised logistics systems including conveyor transport and sorting for hanger products, with accurate parking and sorting systems to keep export deadlines on track.

200Covered vans
20Ready to serve / day
28–30CBM per van
Also within the Group

Mark Sweater Ltd. — dedicated sweater manufacturing.

Alongside knit garment lines, the Group operates a standalone sweater factory, extending the product range into flat-knit and jacquard sweater categories for the same customer base.